Indium Corporation is a big proponant of using the EN14582 oxygen bomb test method for
halogen determination. However, we have seen misleading reports from major test labs when
using this test method for solder pastes. Since the industry is concerned about what remains
on the final electronics device when consumers receive it, testing of solder pastes should look
at the material that remains on the board after assembly. Here are some basic facts about solder
paste to make my point clearer:
Halogens would only be present in the flux portion of solder pastes
Pb-Free solder paste is approximately 89% metal and 11% flux (by weight)
During the reflow process, approximately 50-60% of the flux volatilizes
Why are these points important? What I am seeing more and more often is the oxygen bomb
report on the solder paste when the flux residue is clearly what is important. If the report shows
that a solder paste has no halogens detected (N/D), it still could be in violation of what the
electronics companies want. Let's assume that in solder paste form, the actual halogen content
was 50 ppm of Br (which would often be N/D due to equipment capabilities). Since the halogen
is coming from the flux, that means we have 455 ppm of Br in the flux (50/11%) . During reflow,
let's assume that 60% of the flux volatilizes. Very little, if any, of the halogen is part of that volatile
constituant. Therefore, if there was 455 ppm of Br before reflow, there will be about 1137 ppm
of Br in the flux residue (455/40%). This is higher than the 1000 ppm allowable maximum
recommended by the J-STD-709.
Therefore, it is unacceptable to test solder paste for halogen content. Even if there is no halogen
detected in the solder paste, the flux residue still could be above the acceptable limit. Be sure the
solder paste vendor is at least testing the flux (if not the flux residue).